Skip to content
LP Forum

Read this first: materials you must never put in a laser

Priya RamanPriya Raman15 May 2026 3 replies 4846 views

Pinned because it comes up every week and the answer never changes.

Never cut or engrave these:

  • PVC / vinyl / faux leather with PVC backing — releases chlorine gas. It will corrode your machine's internals and it is genuinely dangerous to breathe. A lot of cheap "leatherette" is PVC. If the label doesn't say it, test a scrap with a copper wire flame test or just don't.
  • Polycarbonate (Lexan) — melts, flames, yellows, and blocks IR badly. Cast acrylic (PMMA) is what you want.
  • ABS — cyanide compounds and a horrible melted mess.
  • Fibreglass / carbon fibre — glass dust and resin fumes.
  • Coated carbon fibre, mirrored acrylic engraved from the back, anything containing chlorine.
  • Any material you cannot identify. "It came off a pallet" is not a material spec.

Always:

  1. Wear glasses rated for your wavelength. Diode machines are 445–455nm; fiber is 1064nm. Diode glasses do not protect against fiber. The rating you want is OD5+ at that wavelength, and the number should be printed on the frame.
  2. Extract to outside, or run a filter with real activated carbon. An open window is not extraction.
  3. Never leave a running machine unattended. Keep a CO2 extinguisher or a fire blanket within arm's reach — not in another room.
  4. Air assist on any cut. It keeps flame off the surface and stops most flare-ups before they start.

If you're unsure about a material, post the product link here and someone will know.

3 replies

Adding a schools note: we make every student sign a one-page version of this before they touch the machine. The bit that surprises people most is that "leatherette" is usually PVC. We only buy veg-tan now and it has been fine.

Greg WhitmoreGreg WhitmoreLX23 months ago

On extraction — I ran an inline fan into a 100mm duct out of the shed wall and the difference to smell was night and day. Worth measuring your duct run before buying the fan; every bend costs you airflow.

Also worth saying: if you smell something sharp and eye-watering while cutting an unknown plastic, stop, ventilate the room and leave it. That is the smell of chlorine and it does not get better with practice.

Sign in to reply to this topic.