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Nesting small parts: how I get six pairs of earrings from an A5 offcut

Aisha BelloAisha Bello1 August 2026 2 replies 1141 views

Small parts are where material cost quietly eats your margin. Three habits:

  1. Shared cut lines. If two parts share a straight edge, put one line there, not two. Halves the cutting time on that edge and eliminates the thin fragile strip between them.
  2. Rotate to fit, then rotate to grain. For veneer, grain direction matters visually — for acrylic it doesn't, so rotate freely.
  3. Cut inner holes first, outer profile last. Otherwise the part shifts once it's free and your holes go crooked. Most software orders this correctly by default but check.

One more: keep a "offcut library" box sorted by size. Half my earring runs come out of scrap from signage jobs and the material cost is effectively zero.

2 replies

Marta SilvaMarta SilvaLP44 weeks ago

Inner-before-outer has saved me so many layered pieces. I also add small tabs on very thin parts so they don't drop through the honeycomb, then snip them after.

Shared cut lines are also gentler on the material — you get one heat-affected edge instead of two next to each other, which matters on 2mm acrylic.

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